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Certified Industrial Automation Engineer

Control Panel
Designing

Designing a user-friendly interface for managing system settings and controls.

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Programmable Logic Controller

Industrial device automating processes through programmable software and input/output control.
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Human Machine
Interface

Interface enabling interaction between operators and machines for process control visualization.
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Supervisory Control and Data Acquisition

A system for monitoring and controlling industrial processes in real-time.
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Field
Instrumentation

Sensors measuring physical parameters for data collection in industrial automation systems.
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Servo Drive

Device controlling motor speed and position with high precision for automation.
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Pneumatics

Technology using compressed air to power mechanical motion in automation systems.
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Variable Frequency
Drive

Electronic device controlling motor speed by adjusting input power frequency.
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Industrial Networks Training Content (Single-Line Format)

Comprehensive training on protocols, security, design, troubleshooting, and network management.
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Electrical Schematic Design Software

Electrical schematic design software enables efficient circuit design, simulation, documentation, and collaboration for engineers.
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MySQL
Operations

A MySQL course teaches database fundamentals, SQL queries, data operations, and handling techniques.
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Control Panel Designing

  • Different Types of Panels.
  • Equipment Utilize in Control panel
  • Wiring Details of Panel.
  • Interfacing of Relays, Contactor, MCB, MCCB, ELCB, Etc
  • Designing Of Control Circuits Using Contactors, Relays, Timers Etc
  • Control Transformer Selection
  • Direct online starter and Star delta Circuits
  • Specifications and Physical Dimension of Components.
  • Various load and Power calculations
  • Hands on making of PLC Panels
  • Complete Designing of PLC, MCC panel,RLC Panel,APFC Panel
  • Panel Test-Hot,Cold
  • Concept of FAT,SAT

Programmable Logic Controller

  • Block diagram of PLC
  • PLC-Simens s7-1200,Mitsubishi FX-5U,Delta DVP Series PLC
  • Programming Languages: Use of Siemens TIA Portal, GX Works 3, and WPL Soft/isp soft for PLC programming.
  • PLC Architecture: Overview of CPU, power supply, and I/O modules for Siemens S7-1200, Delta, and Mitsubishi FX-5U PLCs.
  • PLC wiring Sinking, sourcing, NPN, and PNP sensors for PLC applications.
  • RS232 for serial communication, Ethernet for fast data transfer,Modbus
  • Connection of sensors to PLC inputs for real-time monitoring.
  • Maintenance and Troubleshooting: Regular inspection and diagnosis of PLC modules and systems.
  • Brand-Specific Programming: Siemens, Mitsubishi, and Delta PLC programming techniques.
  • NO/NC Concept: Working with normally open and normally closed switches.
  • Need for PLC: Simplifies automation by reducing wiring and improving control flexibility.
  • PLC Data System
  • Analog Addressing: Handling analog signals for continuous process control.
  • Data File Handling: Forcing I/O and managing data files in PLCs.
  • Wiring and Fault Correction: Proper wiring and identifying/fixing common faults.
  • Controllers: ON/OFF, proportional, integral, derivative (PID) control methods.
  • PLC Programming: Ladder diagram and function block methods for logic development
  • Programming Practices: Modular programming techniques for easy troubleshooting.
  • Analog I/O Control and Scaling: Scaling analog inputs/outputs for accurate process control.
  • PLC and VFD Communication throgh MODBUS
  • PLC data transfer to PC port
  • PLC to PLC Communication
  • PLC TO OPC-Server Comminication(Simulation)
  • configuring IOT gatway
  • industry 4.0 Project-PLC Data send to server
  • PLC DATA connect with Database(SQL)

Human Machine Interface

  • Different Types of HMI Siemens,Mitsubishi,Delta
  • HMI Connections
  • Data Handling with HMI
  • Configuration and Interfacing to PLC
  • Communication Standards: Ethernet, RS232 with HMI
  • Alarms, Trends, Security, Recipe on HMI
  • Introduction to HMI Software Platforms-GT Designer,DOP-Soft,Win cc
  • Creating and Managing HMI Screens
  • User Authentication and Access Control on HMI
  • Real-time Data Monitoring and Control
  • Integration of HMI with SCADA Systems
  • Creating Visualizations and Dashboards
  • Event Logging and Reporting
  • Understanding HMI Tags and Variables
  • Troubleshooting Common HMI Issues
  • Best Practices for HMI Design and User Experience
  • Customizing HMI Layouts for Specific Applications
  • Project Work: Multiple project of Designing an HMI for Sample Applications

Supervisory Control and Data Acquisition (SCADA)

  • Introduction to SCADA:DIA View,Siemens
  • Understanding SCADA Packages and Their Components
  • The Significance of SCADA in Industrial Automation
  • Configuring SCADA Systems: Key Elements, RTUs, and Communication Protocols
  • Script Programming for Automation Tasks in SCADA
  • Analyzing Real-Time and Historical Data Trends
  • Setting Up Alarm Configurations for Monitoring
  • Developing Real-Time Projects with PLC Interfacing
  • Integrating SCADA with Other Software Solutions
  • Managing Recipes and Batch Processes within SCADA
  • Implementing Different Security Levels for System Access
  • Establishing PLC-SCADA Communication for Data Exchange

Field Instrumentation

  • What is Field Instrumentation?
  • Types of Sensors:
  • Analog Sensors: (e.g., RTDs, Thermocouples)
  • Discrete Sensors: (e.g., Limit Switches, Proximity Sensors)
  • Proximity Sensors: (e.g., Inductive, Capacitive)
  • Capacitive Sensors: (for level measurement)
  • Photo Sensors: (e.g., Photoelectric Sensors)
  • Pressure Sensors: (e.g., Strain Gauge, Piezoelectric)
  • Level Sensors: (e.g., Float Switches, Ultrasonic Sensors)
  • Flow Sensors:
  • Important Terms in Instrumentation
  • Signal Conditioning: Amplification and Filtering
  • How to Calibrate Sensors:
  • Final Control Elements:Solenoid Valves,Control Valves,Motor Actuators,Solenoids,Manual Valves
  • Basic Process Control Techniques
  • Wiring and Setting Up with PLC
  • Types of Actuators: Linear vs. Rotary
  • Data Communication Protocols for Instruments (HART, 4-20 mA)
  • Safety in Instrumentation

Servo Drive

  • Introduction to Servo Drives-Mitsubishi MR-JE-40AS
  • Difference Between AC Servo Drive and DC Servo Drive
  • Components of AC Servo Drives
  • AC Servo Drive Operation:
  • Speed Mode
  • Digital Inputs and Outputs of AC Servo Drives
  • Controlling Servo Drives with PLCs:
  • PLC Instructions to Run Servo Drives:
  • Starting and Stopping the Servo
  • Controlling Speed
  • Position Control using Move Instructions
  • Feedback Processing (Reading Encoder Values)
  • Configuration of Servo Systems
  • Feedback Devices: EncoderS
  • Tuning Servo Drives for Optimal Performance
  • Common Applications of Servo Drives

Pneumatics

  • Fundamentals of Pneumatics
  • Properties of Compressed Air
  • Advantages and Limitations of Pneumatic Systems
  • Components of Pneumatic Systems:
  • Compressors
  • Air Treatment Units (Filters, Regulators, Lubricators)
  • Actuators (Cylinders and Motors)
  • Pneumatic Tubing and Fittings
  • Direction Control Valves:
  • Types of Direction Control Valves (2/2, 3/2, 5/2, 5/3)
  • Valve Actuation Methods (Mechanical, Electrical, Pneumatic)
  • Wiring Actuators with PLC Systems:
  • Wiring Pneumatic Cylinders to PLCs
  • Interfacing Solenoids with PLC Outputs
  • Input Connections for Sensors (Pressure, Position)
  • Controlling Pneumatic Systems with PLCs:
  • Ladder Logic Programming for Pneumatics
  • Control Strategies for Actuation
  • Interfacing with HMI:
  • Setting Up HMI Screens for Pneumatic Control
  • System Configuration with Live Project:
  • Designing a Pneumatic Circuit
  • Implementing Control Logic
  • Troubleshooting and Optimization
  • Types of Actuators:
  • Single-Acting vs. Double-Acting Cylinders
  • Rotary Actuators
  • Speed Control of Pneumatic Cylinders
  • Non-Return Valves (NRVs):
  • Speed Controllers:
  • Pneumatic System Maintenance:
  • Preventive Maintenance Practices
  • Common Faults and Troubleshooting Techniques
  • Safety Standards and Best Practices:
  • Understanding Pneumatic Safety Guidelines
  • Lockout/Tagout Procedures
  • Applications of Pneumatics:
  • Industrial Automation
  • Material Handling
  • Packaging Machinery

Variable Frequency Drive

  • Working Details of Different Types of Electric Motors
  • Introduction to Motor Drives and Their Purpose
  • Programming and Installation of VFDs
  • Two-Wire and Three-Wire Control
  • Analog Output Control
  • Digital Inputs/Outputs for VFD Control
  • Discrete and Continuous Speed Control Using VFDs
  • VFD Control Using PLC Integration
  • Modbus Communication Between VFD and PLC:
  • Setting up Modbus Protocol for VFD
  • Addressing and Communication Parameters
  • Monitoring and Control via Modbus
  • Configuration of VFDs Using Software Tools
  • HMI Integration for VFD Monitoring
  • VFD Power Saving Techniques
  • Real-World Application Examples of VFD Systems

Industrial Networks Training Content (Theory)

  • Introduction to Industrial Networks
  • Importance of Industrial Networks in Automation
  • Overview of the OSI Model
  • Types of Industrial Networks: Fieldbus, Ethernet, CAN-based
  • Comparison of Industrial Networks: Ethernet vs. Profibus, Profinet vs. CANopen
  • Network Topologies: Star, Ring, Bus
  • Cabling Standards: Copper, Fiber Optic, Wireless
  • Network Devices: Switches, Routers, Hubs
  • IP Addressing, Subnetting, and Routing
  • Real-Time Data Communication and Deterministic Communication
  • Protocols: Modbus RTU/TCP, Profibus, Profinet, EtherCAT, DeviceNet, CANopen
  • OPC UA-DA Concept
  • MQTT
  • Types of Servers
  • Network Troubleshooting Tools
  • Cybersecurity in Industrial Networks
  • SSL/TLS Certificates for Secure Communication
  • Firewalls for Network Protection
  • Integration with PLCs and SCADA Systems
  • Industry 4.0 and IIoT in Industrial Networks

Electrical Schematic Design Software

  • Introduction to Electrical Schematic Design Tools
  • Basic Interface Navigation and Overview
  • Creating and Managing Electrical Projects
  • Symbols and Libraries for Electrical Components
  • Drawing Electrical Schematics: Single Line, Multi-Line
  • Designing Power Distribution Systems
  • Panel Layout Design and Component Placement
  • Generating Wiring Diagrams and Terminals
  • Cross-Referencing of Components and Signals
  • Cable and Wire Management
  • Automatic Report Generation: Bill of Materials, Wiring Lists
  • PLC Configuration and Integration
  • Importing/Exporting Data: DXF, DWG Formats
  • Error Checking and Validation of Electrical Designs
  • Documenting and Printing Electrical Schematics
  • EDZ file import

MySQL

  • Introduction to MySQL: Overview of MySQL and its importance in database management.Introduction to MySQL: Overview of MySQL and its importance in database management.
  • Installation and Setup: Steps for installing MySQL and setting up MySQL Workbench.
  • Understanding Databases and Tables: Creating databases and tables, and understanding data types.
  • Constraints in MySQL: Overview of primary key, foreign key, unique, not null, and check constraints.
  • Joints: Explanation of joins, including inner joins, outer joins, left joins, right joins, self joins.
  • Subqueries: Understanding subqueries, nested queries, and inner queries.
  • Triggers: Introduction to triggers and their use cases in database management.
  • MySQL Functions: Overview of aggregate and string functions.
  • Transactions in MySQL: Understanding transactions, COMMIT, and ROLLBACK.
  • MySQL Security: Creating and managing users, and setting basic privileges.
  • Backup and Recovery: Overview of backup methods and using mysqldump for backups.
  • Connecting MySQL with Python: Introduction to MySQL Connector, installation, and connection syntax.
  • Handling Connection Errors: Using try-except blocks for connection management.
  • Data Insertion Techniques: Using executemany() for bulk inserts.
  • Environment Configuration: Setting up development environments and managing connection settings.
  • Sample Projects: Ideas for student record management system projects and mini-project walkthroughs.
  • Best Practices: Parameterized queries to prevent SQL injection and performance considerations.
  • Conclusion and Resources: Links to further learning resources.